General Engineering Customer Saved $11,986 with the MFH-Raptor Milling

CUSTOMER SUCCESS

MFH-Raptor

High Feed Milling Series

Material

A572

Part Type

Mounting Arm

SGS Product

Competitor Product

Application

Milling: Semi-Rough / Profiling

SGS Tool Information

EDP:

Material

A572

Part Type

Mounting Arm

Application

Milling: Semi-Rough / Profiling

Machine Type

TSUGAMI

Kyocera Holder

MFH050R105TM

EDP:

THN07671

Kyocera Insert

SOMT140520ERGM PR1825

EDP:

TLT00106

Existing Product

2.0482” Dia. 4-Flute End Mill

Goal

A manufacturer of mounting arms for general engineering applications needed better chip control in a roughing operation on A572 structural steel, with the broader objective of lowering total machining cost.

Strategy

The previous setup was limited by lower flute count and feed rate, which capped productivity and chip evacuation. Kyocera engineers recommended the MFH-Raptor Milling system, a high-feed face mill paired with the PR1825 grade, whose higher flute count and increased feed per tooth boosted material removal while improving chip control in the demanding roughing application.

Result

The implementation of the MFH-Raptor delivered a 136% increase in tool life, a 67% reduction in tool running cost, and a 24% reduction in total cost per part. The customer saved more than $11,000 annually.

Total Cost Savings

$11,986

Tool Life (pcs/edge)

136%

Tool Running Cost

67%

Total Cost Per Part

24%

Tools	Cutting Dia (DC)	RPM	SFM	IPM	IPR	Radial Depth (AE)	Axial Depth (AP)	Coolant
Kyocera (MFH-Raptor)	1.9385”		600	236.45		1.4000”	0.0400”	Internal Air
Competitor (4-Flute)	2.0482”		800	208.87		1.4000”	0.0400”	Internal Coolant

Tools	Cutting Dia (DC)	RPM	SFM	IPM	IPR	Axial Depth (AP)	Coolant
Kyocera (MFH-Raptor)	1.9385”		600	236.45		0.0400”	Internal Air
Competitor (4-Flute)	2.0482”		800	208.87		0.0400”	Internal Coolant

Tools	Cutting Dia (DC)	SFM	IPM	Radial Depth (AE)	Axial Depth (AP)	Coolant
Kyocera (MFH-Raptor)	1.9385”	600	236.45	1.4000”	0.0400”	Internal Air
Competitor (4-Flute)	2.0482”	800	208.87	1.4000”	0.0400”	Internal Coolant

Tools	Cutting Dia (DC)	RPM	SFM	IPM	IPR	Axial Depth (AP)	Coolant
Kyocera (MFH-Raptor)	1.9385”		600	236.45		0.0400”	Internal Air
Competitor (4-Flute)	2.0482”		800	208.87		0.0400”	Internal Coolant

Tools	Depth of Cut (AP)	SFM	IPR	Coolant
Kyocera (MFH-Raptor)	0.0400”	600		Internal Air
Competitor (4-Flute)	0.0400”	800		Internal Coolant

Tool Life (pcs/edge)

136%

Tool Running Cost

67%

Total Cost Per Part

24%

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